Business as you know is not about profitability, it has a gone beyond it as DEI (Diversity, Equity, Inclusion) and ESG (Environmental, Social, Governance). The pandemic had changed the way the world used to look at things, there is a disruption in everything. From working from home to telehealth and online shopping, everything has changed faster and quicker than expected. The fact is that there is a disruption everywhere and as a brand, you need to approach it intelligently. Sustainability is one such thing that brands should look at to operate competitively. Here is how the market dynamics are changing and what you need to do. In the era of loyalty disruption: Studies suggest that 90 percent of consumers changed their brands and they say that they are likely to stick to the brands they have newly found. The first thing that attracts them to these new brands is that customers are being served in new ways. Millennials and Gen Z are the groups that are quite proactive in choosing brands that not just get them good products and service but also about how ethical they are in their approach. They are considered how companies deal with humans at the other end of the supply chain and how companies treat nature, sustainability and inclusion are vital factors. That means you as a brand should find sustainable options such as green packaging solutions and heavy plastics. Why heavy plastic is a good choice? The fact of the matter is that when you are choosing heavy plastic, you are choosing the substance that is better, it would mean you are choosing something that can replace materials that are harmful to the environment such as Lead. This would not only make you look like a responsible brand but also give you many other benefits because the UN and governments are facilitating many benefits to be sustainable. These engineered plastic materials can be used in many applications, you can use heavy plastic in automotive industries, these can also be used in medical devices as radiation shielding components, and can also be used vibration dampening components, the fact of the matter is that you need to know how to go about it. Tips to inculcate a sustainable approach: • You need to understand the fact that it must be a strategic approach for value creation, you have to look at your needs and take an evidence based approach to have a great plan so that the transition gets smoother • If you are planning to use heavy plastic, then it is a good thing that you work with a good manufacturer and find out how they can help you in getting the components you need. Good manufacturers and companies would be able to meet your exact needs and demands that you need to get perfect solutions Adopt sustainability and be a forward-looking company: It is time to be sustainable as this would get you the mileage that you need to compete in the modern works where perceptions is changing, you should be a forward-looking company by going for sustainability.
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Lead and other high density materials used for a number of applications can be replaced by specially designed engineered thermoplastics which are high in density and have superior properties as compared to conventional polymers to suit demanding applications such as automotive, electronics and industrial sectors. Specialised high density polymers developed by leading companies in this field such as Ecomass are being used to replace lead, stainless steel, aluminium, copper, tungsten, brass, bronze and other metals for a plethora of applications such as radiation shielding, training ammunition for army and police, vibration damping and more. Features of high density thermoplastics The high density thermoplastics can be engineered using various types of polymers and fillers to suit the application requirements of the customers. They can be easily used for injection moulding, compression moulding and extrusion equipment. Apart from the strength of the base polymer, the additives also play an important role in imparting superior properties to the high density thermoplastics. For instance, glass fibres increase the heat distortion temperature by 100 degrees C and stiffness by a factor of 4. The properties of engineered high density thermoplastics can be summed up in the following points. ● Density can be increased up to 11 g/cc ● High heat deflection temperature ● High impact strength ● High tensile strength ● High flexural modulus Protection against nuclear radiations Engineered high density thermoplastics provide 100% Radiation shielding against gamma rays and X rays. Lead has always been the principal material for radiation shielding because it provides complete shielding and is cheap and easy to process. However, health and environmental threats posed by lead has led to regulatory environmental standards being imposed on the production and use of lead. Engineered high density thermoplastics do not contain lead or lead compounds but provide equally effective radiation shielding as lead. Leading manufacturers such as Ecomass manufacture high density thermoplastics optimised to provide the required level of shielding as required by the customers. Vibration damping In a number of applications when isolating vibration is not possible, the manufacturers resort to dampening the vibration. Engineered high density thermoplastics have high density and softness to provide effective vibration damping. The manufacturer of engineered high density thermoplastics determines the required density to provide vibration damping for any specific application and uses the appropriate base resin and fillers to achieve optimal quality of vibration damping. Engineered high density thermoplastics are being used to dampen vibration in a number of applications such as aircraft headphones to improve audio quality and in manual gear shift cars to reduce the vibration caused by the cartridge and shifter rod. Frangible ammunition Conventional ammunition used in firearms are made of lead covered with a copper jacket. The high gravity frangible bullets do not contain lead but are composites of tungsten, copper or tin with a base polymer produced using injection moulding process. Frangible bullets do not ricochet because they break into powder on hitting hard surfaces. They also eliminate the problem of lead contamination at shooting ranges. Original Equipment Manufacturers looking to replace lead and other high density metals from their manufacturing processes can work with specialised companies engaged in the production of high density thermoplastics. There’s been a lot of talk lately about lead-free ammunition and frangible projectiles. Lead-free ammunition is, quite simply, ammunition that does not contain any lead. This can be accomplished in a number of ways, but the most common is to use copper instead of lead for the bullet’s core. Frangible projectiles are bullets that are designed to break apart on impact. They are made with a variety of materials, including bronze, brass, and copper. What are frangible projectiles? Frangible projectiles are those that are designed to break up on impact, rather than penetrate through an object. They are typically made from materials such as copper or brass and have a very high velocity; this makes them ideal for use in areas where there is a risk of ricochet or over-penetration. frangible projectiles are projectiles that are made of a material that can be easily broken by an impact. These projectiles are much less likely to cause injury or death than traditional projectiles. What is lead free ammunition? Lead free ammunition is designed to break upon impact, reducing the risk of the ammunition being used in a criminal act. It is designed to break into multiple parts upon impact, which are designed to cause minimal damage to the target. However, lead free ammunition may not be as effective as non-frangible ammunition.This lead free ammunition typically uses frangible bullets as well, which helps to reduce the amount of lead exposure for both shooters and bystanders. What are the benefits of lead free ammunition? There are many benefits to Lead Free Ammunition, but the three primary benefits are that- • It is safer for shooters • It is more effective Lead is a toxic metal and is harmful to both humans and the environment. When lead bullets fragment upon impact, they release small lead particles into the air which can be inhaled or ingested. This can lead to health problems such as high blood pressure, anemia, and brain damage. In addition, Lead Free Ammunition is safer for shooters. Because there is no lead in the bullet, there is no risk of exposure to lead poisoning if a shooter inhales or ingests fragments while shooting. Finally, lead free ammunition is more effective than traditional ammunition because it causes more tissue damage. This makes it ideal for self-defense situations where stopping power is crucial. Drawbacks to lead free ammunition: There are a few potential drawbacks to lead free ammunition. • One is that it can be more expensive than traditional ammunition • Another is that it may not perform as well in some firearms, particularly older ones • Finally, lead free ammunition can be harder to find than traditional ammunition Frangible projectiles are projectiles that are designed to disintegrate upon impact. This makes them safer to use and reduces the risk of ricochets. But the lead free ammunition is a great way to ensure that you and your family are not at risk. These lead free projectiles are made of a material that is easy to break up into small pieces, which makes it easier for the bullet to be absorbed by the body. Engineered and high-density thermoplastics replace lead and traditional metals in areas like vibration dampening, balancing, radiation shielding, and weighing. Therefore, you can select polymer metal and non-toxic compounds and work with them in your applications. It can be used in areas where safety and protecting the environment are paramount. ? Offers improved economies The cost of metals in high-density applications is skyrocketing. You can select inexpensive and non-toxic solutions for applications like gamma ray shielding. The use of high-density thermoplastics is on the rise because of ? Safety and health concerns ? Preferred in diverse applications like appliance components, projectiles, radiation shielding, and packaging ? Reduces the need for metals to increase part density ? Freedom in design ? Economical and sustainable ? Thermoplastics requires specialized knowledge You need specialized knowledge to work with thermoplastics. You need to select the right filler additive and polymer matrix to maintain the specific properties of the final product. It is necessary to consider various factors in performing high-density formulations such as molding method, tool design, etc. For several decades, lead has been in use for radiation shielding applications. It facilitates easy processing and is economical. The environmental concerns, safety, and health concerns over handling, disposal, processing, and mining have led to stringent regulations regarding the use and sale of lead-based products. ? Eco-friendly materials for medical and industrial applications Environmental and health concerns are eased with the development of thermoplastic compounds. They are 100% equivalent and capable of controlling radiation hazards without introducing any toxic compounds during the process. The materials are ROHS compliant. Innovative thermoplastics are free from lead. Material processors and device manufacturers can use radiation shielding materials to provide injection moldable and lead-free thermoplastics to comply with federal and local government protocols and standards. The gamma-ray and radiation shielding compounds are affordable and competitive with other lead-free materials available in the market. ? Use of thermoplastics in medical and industrial applications Lead-free thermoplastics find wide usage in medical and industrial x-ray shielding applications worldwide. They can also be used in protecting people from radiation in nuclear power plants. You can safely use them in dental x-ray machines, portable radiation shielding machines, etc. Military goals, state regulations, and EPA regulations necessitated the need for alternate compounds to replace lead-based compounds. Thermoplastic compounds provide an alternate solution for lead-free frangible ammunition. Nowadays, frangible bullets are manufactured using composite materials of tin, copper, and tungsten. The process uses a powder metallurgical manufacturing or injection molding process. ? Thermoplastic materials in vibration damping Non-toxic and lead-free thermoplastic compounds are used in vibration-damping applications. It improves performance and shelf life. Therefore, it finds wide usage in consumer products and customer contact applications. OEMs use material solutions for vibration damping where vibration isolation is not feasible. The damping material absorbs the vibration. It is achieved through the reduction of energy in an oscillatory system. The selected materials shall be soft and dense for vibration-damping applications. The technical and sales teams work in coordination to select soft base resin and control the fillers to suit application density at reasonable price points. |
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